Category Archives: Acrylic Resurfacer

Tennis Court Resurfacing Application Tips & Techniques

Tennis court resurfacing & repair is best performed by experienced sport surfacing contractors.  However, sometimes tricks of the trade are lost in translation or bad habits can form.  Most of the time it is not intentional, but a result of limited training sources.  This article will point out some important  application tips and techniques that are often overlooked.  It will also highlight some common pitfalls or things to avoid doing, for a quality tennis court repair and resurfacing result.

Keep A Clean Work Area

Most experienced tennis court contractors know the value of a clean and organized work area.  From time to time, we still see work areas that are unprotected and open to spills and splatter.  Make sure to use a tarp, old carpet remnants, or layers of masking paper when setting up your staging and mixing.  Dried paint spills, bucket rings, and other such mishaps may not be hidden by the new paint job. Plus, if you are setup outside of the court playing area on a sidewalk, you don’t need the extra work of sandblasting and trying to remove dried paint and coating residue.

Mixing Area

Application Squeegee & Tool Marks

There are a variety of procedures and options, when it comes to tennis court resurfacing and repair.  Many of the industry tools are very specific and make quite a difference in quality and ease of application.  The application squeegee should be between 50 and 60 durometer, which is the measure of softness/hardness of the rubber. The lower the number, the softer the rubber squeegee blade.  If the blade is too soft, it will bend over in the middle and create problems, as well.  An application squeegee blade that is too hard, will cause more visible application rows and “scalp” the color coatings leaving more visible marks. There are different types of resurfacing materials you can use, including an Acrylic Resurfacer, which reduces surface porosity.

Inside Playing Color
Tennis Court Application Marks

Touch-up Paint & Edging | Court Surfaces

Many times, the difference between a court resurfacing that is just OK and one that is great, relies on the details.  Conscientious tennis court contractors will go the extra mile with the following items:

  • Paint old net posts that aren’t ready to replace, but look worn
  • trim around the outside edge of the court, under & behind fences
  • Pull off excess material onto masking paper, like rosin and roofing paper, instead of shoveling up on the surface or pulling into the other color area
  • Use an anti-bleed line primer, like SportMaster Stripe-Rite, for crisp lines
  • Remove center strap anchors and net posts that slide out of the sleeve before surfacing.  Then, tape over the open hole before surfacing.  This prevents filling the holes with paint and keeps squeegee rows straight during application.
  • Touch up as needed if one color went into the other area, or there were line paint mishaps
  • If possible, try to start and finish squeegee application away from main entrances into the court.  Start on an edge or area that is not in a high visible area, in case there is a line from starting and ending the application.
  • Try not to blast windscreens with a pressure washer, as they can damage older, sun-baked fabrics and leave pressure washer patterns.
  • Scrape and sand previous repairs and coats so that they don’t show show through the final coats.

Workmanship | Tennis Court Application

A few more common workmanship issues to mention is squeegee handling and proper pouring of mixed coating materials.  Avoid setting a wet squeegee blade down on dry pavement, as it can leave squeegee blade marks that mirror through the final coat.  When applying the material, set your squeegee down in the puddle of wet material and then begin squeegeeing as usual.  If you set the squeegee down by accident and leave a slash mark, use the bottom of your show to rub out the mark before it dries.

Pour Marks | Tennis Court Resurfacing

Pour Marks are nearly impossible to eliminate when tennis court resurfacing.  There are ways to minimize the marking, which include:

  • After your initial windrow pour, always pour into the existing puddle/windrow and not directly onto the dry surface.
  • Pour low & gently into the windrow and don’t toss the material.
  • Avoid extremely hot temperatures when pouring and applying, if possible.  This will also minimize squeegee application marks.
  • Mist the surface a few passes ahead of the squeegee applicator. This brings the surface temperature down and decreases heat shock and marking.

Many experienced tennis court contractors will also try space their material pours so that each pour happens on the area where a line will be.  This helps to mask the potential pour mark from the eye, beneath the tennis court striping.

How To Paint A Pickleball Court

As a manufacturer of acrylic sport surfaces, we are frequently asked how to paint a pickleball court.  There are a few different levels and options, when it comes to painting your court, and each will result in different levels of cost and quality.

Option 1 | Painting a Pickleball Court

Acrylic surfacing products are specialized coatings that can be applied on asphalt or concrete surfaces.  These coatings contain silica sand for non-slip texture.  The fine sand  in color coatings will provide surface texture, but not fill the pavement voids very well. If you just apply 2 coats of the textured color coatings, it will look decent, but you will see lots of surface voids and imperfections from the asphalt or concrete beneath.  This will be similar to the surface of an orange peel, where you see the pores.

Option 2 | Resurfacing a Pickleball Court

We are using the term of resurfacing a pickleball court, to refer to the coating process and not resurfacing with pavement.  In order to fill the pavement voids and provide the best prepared surface, generally one to two coats of Acrylic Resurfacer is ideal.  This product is applied prior to the color coatings, and is designed to fill voids and add texture to the asphalt or concrete surface.  Acrylic Resurfacer holds 14 to 15 pounds of sand, per gallon, and will fill the pavement voids to provide a tight, non-porous surface.  This product followed by 2 coats of color will yield the best results.

Pickleball & Basketball Court Combo

Combination Sports Courts | Pickleball Paint

If you are painting a court for pickleball, it is easy to add blended lines for other sports too.  A common trend is pickleball/basketball courts.  These are courts that don’t take up a large footprint, so they can be squeezed into many areas like backyards, driveways, playgrounds, and more.  You can use temporary nets for pickleball and then have the basketball goal on the courts edge.

Here is a good example of a driveway pickleball court:

Driveway Pickleball Court

Cushioned Pickleball Courts | SportMaster ProCushion

A third option can be adding rubberized layers to get a cushioned pickleball court surface.  Multiple layers of acrylic with small rubber granules are applied with a soft rubber squeegee, beneath the color coatings.  This produces a pad of rubber under the court to absorb shock and improve player comfort.  Make sure to ask the installer to provide an alternate quote for cushion, to see if it fits into your budget.

Free Estimates | Pickleball Court Contractors

In summary, painting a pickleball court can be performed with a roller, but best when applied with a sport squeegee. For best results, we also recommend hiring a qualified sport surfacing contractor. They are trained and best suited to apply sport coatings, and repair cracks, puddles, and other surface damage prior to the paint and coatings.  Contact us today for referrals to experienced installers.

DIY Pickleball Surfacing & Paint Kits | PickleMaster

If you are up for the challenge of applying PickleMaster on your pickleball court surface, here are some material estimate kits.  Each varies based on the number of color zones you prefer:

If you are interested in adding cushioning to your pickleball court, the SportMaster ProCushion layers can be installed beneath the PickleMaster surfacing layers to create a softer playing surface.

#pickleball #courtsurfaces by #SouthwestSportSurfaces

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How Often Should Tennis Courts Be Resurfaced?

Tennis courts should be resurfaced every 4 to 8 years.  This is a standard range with quite a few variables, as you could imagine. Lets go over some reasons why the same resurfacing process would last 4 years on one court and 8, or double the amount of time, on another.

Tennis Court Construction Methods | Surface Longevity

Tennis courts, and other sport surfaces, should be properly built. There are important differences between a parking lot or driveway, and a tennis court surface.  The American Sports Builders Association (ASBA) maintains construction guidelines for tennis courts and even has a certified tennis court builder program.  If tennis courts are not built correctly, they could require more frequent repairs and resurfacing.  Here are just some of the common construction problems influencing the decision of how often tennis courts should be resurfaced:

  • Improper slope = ponding water and premature breakdown of acrylic surfacing system.
  • Insufficient compaction  = susceptible to deforming, moisture damage, cracking, etc.
  • Incorrect or missing drainage system = backup of water and a long list of problems like surface bubbles/blisters, premature surface wear, and more.

Environmental Conditions and Surrounding Issues | Resurfacing Cycle

Acrylic tennis court surfaces require very little maintenance, but here are few important tips in extending the life of color coatings:

  • Surface debris removal – Don’t let leaves, pine needles, or any other organic debris build up on the court surface.  It will hold moisture and rot on the surface.  This is cause faster wear of the tennis court surfaces.
  • Trim edges – Be sure to keep grass, vegetation, and dirt trimmed down around the court edges.  This will help to prevent back-up of water that drains off of the court.  Puddled water will break down the acrylic surface coatings prematurely, and result the need for more frequent resurfacing.
  • Periodic washing –  Light to moderate pressure washing of the surface with mild detergents will help to extend the surface life and keep the court surface looking good.

Acrylic Resurfacer | Money Well Spent When Resurfacing

Many court owners want to skip the Acrylic Resurfacer step and just apply the color coatings.  Acrylic Resurfacer re-textures an old smooth court and helps to ensure the proper application rate of color coatings.  Since tennis court coatings are applied with a soft rubber squeegee, the colored surface coatings tend to “wipe off” when the surface is old, smooth and polished.  This results in thinner surface layers that won’t last as long, and definitely impacts how often the tennis court should be resurfaced.

Active Players and Busy Tennis Courts

Obviously, if there is good tennis programming and lots of players, it can impact the wear of the tennis court surfaces.  Active players and high traffic counts will speed up wear of the surfaces.  If this is known before resurfacing, talk to  a SportMaster representative and they can offer recommendations or prepare a custom scope tailored to your facility.  Extra coats may be recommended to extend the life of your tennis court surfaces.

Is It Time To Resurface Your Tennis Court?

Click on the “Contact Us” button and we can put you in touch with a factory-authorized tennis court contractor.  They can provide free estimates and make sure your tennis court is resurfaced properly. SportMaster Sport Surfaces are stocked and supported world-wide, and are ideal for all climates from extreme heat to frigid cold.

 

Does My Tennis Court Need Acrylic Resurfacer?

Acrylic Resurfacer is a product that is commonly used when resurfacing tennis courts and other sport surfaces. All major manufacturers of acrylic sport surfaces produce this product and recommend using it on both new and existing court surfaces. Even though many installers think of Acrylic Resurfacer as a primer, it serves specific purposes not entirely related to good adhesion.

First of all, Acrylic Resurfacer is a filler coat.  It is designed to suspend large amounts of silica sand for the purpose of filling minor voids in the surface.  Asphalt is a common pavement used for tennis court construction.  Mostly comprised of asphalt binder and rock, asphalt can exhibit a wide variety of porosity from one location to another.  Many factors can influence the pavement porosity, from available regional and local sources of aggregate to project specifications.  Acrylic Resurfacer can fill the surface voids to produce a tight surface without voids and pits that show through the pigmented surface layers.  If the surface voids are not properly filled, they can lead to some of the following problems:

  • Pitting on the playing surface
  • Surface pinholes that are created from air in the voids during application of tennis court color coatings
  • Poor coverage rate on the pigmented surface coatings
  • Premature wear of the color coatings (surfaces)

When asphalt voids, or a heavy broom pattern on concrete, are not filled with the heavy sand load in resurfacer, it can leave high spots throughout the entire court surface.  The high spots, top of the rock or broom pattern, are taking all of the wear and the coatings can wear and polish off the high points showing premature wear.  So, not only is it important to use Acrylic Resurfacer, but it is also very important to use the manufacturer’s recommended size and amount of sand in the product.  Applying resurfacer without the correct sand type and load can defeat the purpose of that step in the process.

Secondly, Acrylic Resurfacer creates or restores texture to the surface prior to application of the colored surface coatings.  Existing acrylic sport surfaces tend to become smooth with years of wear.  The fine silica sand that was in the coating eventually rolls out and the acrylic color surface becomes polished and smooth.  The resurfacer uses an angular sand to create a sandpaper-like texture to better accept the color coating layers.  The colored tennis court surfaces contain a very fine, rounded sand to minimize surface streaking and application marks.  If resurfacer is not applied to create proper texture, the color coating can be applied too thin by the application squeegee.  An example for comparison would be cleaning a glass window with a squeegee.  Since the window is very smooth, the liquid glass cleaner is wiped almost completely off.  If there is no texture on a tennis court, the surface coatings will not be applied in an adequate thickness.  This will minimize film solids and shorten the life of the court surfacing system.

With its heavy body, one or more coats of Acrylic Resurfacer can also be used for shimming rough surface repairs, and hiding patches from depression or crack repairs.  After application, resurfacer dries to a firm, hard film and can be scraped and sanded prior to application of the acrylic color surfacing coats.

Finally, the only situation where Acrylic Resurfacer is not required is when you have an existing acrylic surface with adequate texture.  This occurs when the courts have been properly maintained and resurfaced before the original texture is lost.  Visit SportMaster for a tennis court maintenance manual and for further care instructions on extending the life of the sport surfacing system.