Category Archives: Asphalt Sport Surfaces

Importance of Power Troweling Concrete for Sport Surfaces

Power troweling is a vital step in preparing post-tension & reinforced concrete tennis courts for a medium broom finish and the application of 100% acrylic coating systems. This process significantly influences the long-term performance, durability, and appearance of the finished court. It also plays a critical role in minimizing issues such as water intrusion, blistering, and peeling of coatings. Here’s why power troweling is essential:

  1. Creates a Dense, Uniform Surface
  • Power troweling compacts and smooths the fresh concrete surface, resulting in a dense and consistent slab.
  • This uniformity is especially important for post-tension concrete, which is subject to internal stresses and movement. A properly troweled surface helps minimize future irregularities and maintains the structural integrity of the slab.
  • It also ensures the surface is level and free of significant high or low spots, which helps support proper water drainage and uniform coating coverage.
  1. Minimizes Surface Capillaries
  • One of the key benefits of power troweling is the reduction of surface capillaries—the tiny channels within uncured concrete that can absorb and transport moisture.
  • By densifying the surface and closing these capillaries, power troweling significantly reduces the potential for moisture intrusion from below or within the slab.
  • This is crucial for preventing issues like blistering, bubbling, or peeling of acrylic coatings, which are often caused by trapped moisture vapor escaping through the coating system after application.

Blisters on Court Surface

  1. Establishes a Stable Base for Broom Finish
  • Once the concrete is troweled, a medium broom finish can be applied to create a uniform surface texture that is ideal for coating.
  • Troweling ensures the broom finish is laid over a stable, well-consolidated substrate, which enhances its uniformity and reduces surface variability.
  • This consistency supports an even coating application and contributes to the overall aesthetic and performance quality of the court.
  1. Improves Coating Adhesion and Performance
  • 100% acrylic coatings require a clean, sound, and stable surface to bond effectively.
  • A troweled surface provides fewer voids and eliminates surface laitance or dusting that could otherwise interfere with coating adhesion.
  • This enhances the mechanical bond between the concrete and the coating system, reducing the likelihood of premature failure and helping the surface withstand environmental stressors over time.
  1. Increases Resistance to Surface Defects
  • Power troweling helps prevent common surface issues such as:
    • Dusting
    • Micro-cracking
    • Surface flaking or scaling
  • These defects, if left untreated, can compromise the performance and appearance of both the concrete and the coating system.
  • By producing a smooth, consolidated surface, troweling extends the functional life of the court.
  1. Aligns with Industry Standards
  • The use of power troweling followed by a broom finish is consistent with the American Sports Builders Association (ASBA) guidelines and coating manufacturers’ recommendations.
  • Following these best practices helps ensure the finished court meets performance, durability, and warranty standards.

Conclusion

Power troweling is not simply a finishing step—it’s a crucial part of preparing post-tension concrete tennis courts for a high-performance acrylic coating system. It enhances surface uniformity, minimizes capillary pores to reduce water intrusion, and ensures a stable base for both the broom finish and coatings. These benefits collectively prevent coating failure and extend the life and quality of the court. Proper troweling sets the foundation for a durable, professional-grade playing surface.

What type of silica sand should be used in acrylic sport surfaces?

When sourcing sand for use in 100% acrylic sport coatings, it’s important to use quality sand.  There is a large variety of sand characteristics when sourcing throughout the United States & around the world.  Here are some important factors when researching sand for acrylic sport surfaces:

  • For acrylic color coatings, shoot for a sieve size of 70-90 mesh.  The higher the number, the finer the sand particle.
Round Silica Sand | 90 Mesh for Colored Tennis Court Surfaces
Round Silica Sand | 90 Mesh for Colored Tennis Court Surfaces
  • The ideal shape for color coating sand is round.  Angular sand can be used for a grittier texture, but it can also increase wear on the pickleball or slower play with tennis balls.  Angular sand can increase wear on pickleballs and create more ball fuzz with tennis balls.  Angular sand can also result in more visible application, or squeegee marks.
  • Since the standard method of coating application is a soft rubber squeegee, the size of the sand sets the coating thickness.  The larger the sand, the thicker the coating.  This also affects the coverage rate.  More coating is used with larger sand and less with finer sand.
  • Look for sands with low-to-no dust.  Dust in sand can lead to less vibrance and more chalky appearance of the color coatings.  It can also diminish the UV resistance of the color and lead to earlier fading of the finish.  When looking as a sand sieve analysis, look for low percentages in the “Pan”.  The pan holds fines that fall through all of the sieve “screens” and lands in the pan at the bottom.

Are finer and coarser sands acceptable for use in color coatings?

When looking at a sand sieve analysis, there is never 100% of a certain size in any lot of sand.  There is a range of particle sizes in various percentages within all sands.  Most technical data sheets for sand will include the sieve analysis, and some of them will provide the average (or AFS).  So if a specification calls for 100 mesh sand, it would be acceptable to use something close like a 80 to 90 mesh sand since it likely has particles within the mix that are over and under this range.

What is the best type of sand to use in Acrylic Resurfacer?

Acrylic Resurfacer is an industry-standard product that is used as the base coat(s) under colored acrylic playing surfaces.  Acrylic Resurfacer is used for the following:

  • Filler coat.  Fills voids in asphalt or concrete pavement surfaces.
  • Helps to hide crack repairs, low spot leveling and other surface repairs
  • Provides texture on an existing smooth acrylic surface to prepare for consistent application of new textured color coatings.  This helps to ensure the proper mil thickness of the color coatings, which leads to longer wear and superior hiding.
  • Excellent primer coat for adhesion of the surfacing system.

The size and shape of the silica sand used in acrylic resurfacer is directly attributed to the performance.   Thus, it is recommended to use a larger & angular shaped silica sand somewhere between 40 to 60 mesh (clean and dust-free).  This helps to create a thicker hiding coat which is also perfect for filling voids in pavement.  If a finer sand is used in Acrylic Resurfacer, the filling and hiding capacity is greatly diminished.

Angular Silica Sand | 50 Mesh for Acrylic Patch Binder and Resurfacer
Angular Silica Sand | 50 Mesh for Acrylic Patch Binder and Resurfacer

Recommended sand for Acrylic Patch Binder

Acrylic Patch Binder is another common repair product that is used on acrylic courts.  Patch Binder is a 100% binder that is mixed on-site with portland or hydraulic cement, and silica sand.  It is used to fill and level birdbaths, or low areas where water puddles on a court surface.  Patch Binder mix is also used to fill cracks on asphalt and concrete athletic courts.  Since we want to fill low spots and cracks, it is ideal to also use a 40 to 60 mesh angular silica sand.  This should be the same type of sand that is used in Acrylic Resurfacer.

Summary of Sand for acrylic sport surfacing systems

The correct sand shape and size is very important, when sourcing for acrylic sport surfacing systems.  Contact your local SportMaster representative for more information & the best sources of silica sands.  If you’re having trouble finding a good local source, you may want to consider buying factory-mixed coatings.  SportMaster produces Acrylic Resurfacer and Color Coatings in both non-textured and factory-textured options.

How long should asphalt cure before applying sport surfaces

Question: How long should asphalt cure before applying sport surfaces?

Answer:  New asphalt should cure a minimum of 14 to 30 days, prior to application of a sport surfacing system.

Asphalt Curing & Sport Surfacing Systems

Asphalt consists of rock, generally limestone, and liquid asphalt.  The liquid asphalt, also referred to as asphalt cement or asphalt binder, is the “glue” that holds the rock together and enables the paving layers to bind to the prepared base.

When asphalt is newly paved in place, it exudes some excess asphaltic oils during the initial curing of the slab.  It’s important to let some of the oils cure out, before application of any coatings, sealants, and sport surfaces.

Prime Asphalt Curing Conditions

Risks of Inadequate Asphalt Curing Before Surfacing

If the asphalt is too rich with asphalt binder and hasn’t had the opportunity to cure, or release the initial gush of asphalt oils, it can potentially lead to:

  • Lack of proper coating system adhesion (which may result in peeling and other paint and coating failures)
  • Staining, yellowing, and discoloration of the sport surfaces and coatings.

What are prime conditions for asphalt curing?

Hot & sunny conditions will help to pull the rich asphalt binder up to the surface.  Once the excess oils are pulled to the surface, it is also important to have rainfall.  This helps to rinse some of the oils away and “unplug” the pavement voids.  The combination of sun to draw the oils to the surface and water to rinse them away, allows for continuous prime curing conditions.

If the conditions are good, the asphalt can be ready to coat in a minimum of 14 days.  The safer option is to wait 30 days, if time allows.  If conditions are warm and sunny after paving, but the area experiences a drought, rinsing of the surface by manual methods can help to keep the curing process in motion.  Indoor asphalt curing can take longer than 30 days,  to ensure sufficient release of oils.

Asphalt Sport Surfaces

Since there are variables, and no actual testing processes to guarantee initial curing, it is best to allow proper time for adequate curing.  Sport coating manufacturers & experienced sport surfacing contractors are the best source for recommendations, when it comes to proper application timing.  Rushing to resurface your tennis, pickleball, or basketball court before the asphalt is ready can lead to expensive problems now or down the road.

Indoor Asphalt Curing